天然二水石(shi)(shi)(shi)(shi)(shi)膏(gao)(gao)(gao)(CaSO4·2H2O)又稱為(wei)生(sheng)石(shi)(shi)(shi)(shi)(shi)膏(gao)(gao)(gao),經(jing)過煅(duan)(duan)燒(shao)、磨(mo)細(xi)可得(de)β型半(ban)水石(shi)(shi)(shi)(shi)(shi)膏(gao)(gao)(gao)(CaSO4·1/2H2O),即建筑(zhu)石(shi)(shi)(shi)(shi)(shi)膏(gao)(gao)(gao),又稱熟(shu)石(shi)(shi)(shi)(shi)(shi)膏(gao)(gao)(gao)、灰(hui)泥(ni)。若煅(duan)(duan)燒(shao)溫(wen)度為(wei)190 °C可得(de)模型石(shi)(shi)(shi)(shi)(shi)膏(gao)(gao)(gao),其(qi)細(xi)度和(he)白(bai)度均比建筑(zhu)石(shi)(shi)(shi)(shi)(shi)膏(gao)(gao)(gao)高(gao)。若將生(sheng)石(shi)(shi)(shi)(shi)(shi)膏(gao)(gao)(gao)在(zai)400-500 °C或高(gao)于(yu)800 °C下煅(duan)(duan)燒(shao),即得(de)地板石(shi)(shi)(shi)(shi)(shi)膏(gao)(gao)(gao),其(qi)凝結、硬化(hua)較(jiao)慢,但(dan)硬化(hua)后強度、耐(nai)磨(mo)性和(he)耐(nai)水性均較(jiao)普(pu)通建筑(zhu)石(shi)(shi)(shi)(shi)(shi)膏(gao)(gao)(gao)為(wei)好。通常為(wei)白(bai)色(se)(se)、無色(se)(se),無色(se)(se)透明晶體稱為(wei)透石(shi)(shi)(shi)(shi)(shi)膏(gao)(gao)(gao),有時因含(han)雜質(zhi)而成灰(hui)、淺(qian)黃(huang)、淺(qian)褐等色(se)(se)。
石(shi)(shi)(shi)(shi)膏(gao)(gao)(gao)(gao)(gao)屬單(dan)斜(xie)晶(jing)系,解(jie)理(li)度很高,容易裂開(kai)成薄片。將石(shi)(shi)(shi)(shi)膏(gao)(gao)(gao)(gao)(gao)加(jia)熱100~200°C,失去部分結(jie)(jie)(jie)(jie)晶(jing)水(shui)(shui),可(ke)得(de)到(dao)(dao)(dao)半(ban)(ban)水(shui)(shui)石(shi)(shi)(shi)(shi)膏(gao)(gao)(gao)(gao)(gao)。 α型半(ban)(ban)水(shui)(shui)石(shi)(shi)(shi)(shi)膏(gao)(gao)(gao)(gao)(gao)結(jie)(jie)(jie)(jie)晶(jing)良好、堅(jian)實; β型半(ban)(ban)水(shui)(shui)石(shi)(shi)(shi)(shi)膏(gao)(gao)(gao)(gao)(gao)是片狀(zhuang)并有(you)裂紋的(de)(de)晶(jing)體,結(jie)(jie)(jie)(jie)晶(jing)很細,比(bi)表面積比(bi) α型半(ban)(ban)水(shui)(shui)石(shi)(shi)(shi)(shi)膏(gao)(gao)(gao)(gao)(gao)大(da)得(de)多。生(sheng)產石(shi)(shi)(shi)(shi)膏(gao)(gao)(gao)(gao)(gao)制品(pin)時, α型半(ban)(ban)水(shui)(shui)石(shi)(shi)(shi)(shi)膏(gao)(gao)(gao)(gao)(gao)比(bi) β型需水(shui)(shui)量少(shao)(shao),制品(pin)有(you)較高的(de)(de)密實度和(he)強(qiang)(qiang)(qiang)度。通常用蒸壓釜(fu)在飽和(he)蒸汽介質中蒸煉而(er)成的(de)(de)是 α型半(ban)(ban)水(shui)(shui)石(shi)(shi)(shi)(shi)膏(gao)(gao)(gao)(gao)(gao),也稱(cheng)高強(qiang)(qiang)(qiang)石(shi)(shi)(shi)(shi)膏(gao)(gao)(gao)(gao)(gao);用炒鍋或回(hui)轉窯敞開(kai)裝置煅(duan)煉而(er)成的(de)(de)是β型半(ban)(ban)水(shui)(shui)石(shi)(shi)(shi)(shi)膏(gao)(gao)(gao)(gao)(gao),亦即建筑(zhu)石(shi)(shi)(shi)(shi)膏(gao)(gao)(gao)(gao)(gao)。半(ban)(ban)水(shui)(shui)石(shi)(shi)(shi)(shi)膏(gao)(gao)(gao)(gao)(gao)與水(shui)(shui)拌和(he)的(de)(de)漿體重新(xin)形成二(er)水(shui)(shui)石(shi)(shi)(shi)(shi)膏(gao)(gao)(gao)(gao)(gao)、在干燥過(guo)程中迅速凝(ning)(ning)結(jie)(jie)(jie)(jie)硬(ying)化(hua)而(er)獲得(de)強(qiang)(qiang)(qiang)度,但遇水(shui)(shui)則軟化(hua)。石(shi)(shi)(shi)(shi)膏(gao)(gao)(gao)(gao)(gao)是生(sheng)產石(shi)(shi)(shi)(shi)膏(gao)(gao)(gao)(gao)(gao)膠凝(ning)(ning)材料和(he)石(shi)(shi)(shi)(shi)膏(gao)(gao)(gao)(gao)(gao)建筑(zhu)制品(pin)的(de)(de)主要原料,也是硅酸鹽水(shui)(shui)泥的(de)(de)緩凝(ning)(ning)劑(ji)。石(shi)(shi)(shi)(shi)膏(gao)(gao)(gao)(gao)(gao)經600~800°C煅(duan)燒(shao)后,加(jia)入少(shao)(shao)量石(shi)(shi)(shi)(shi)灰等催化(hua)劑(ji)共同磨(mo)細,可(ke)以得(de)到(dao)(dao)(dao)硬(ying)石(shi)(shi)(shi)(shi)膏(gao)(gao)(gao)(gao)(gao)膠結(jie)(jie)(jie)(jie)料(也稱(cheng)金氏膠結(jie)(jie)(jie)(jie)料);經900~1000°C煅(duan)燒(shao)并磨(mo)細,可(ke)以得(de)到(dao)(dao)(dao)高溫煅(duan)燒(shao)石(shi)(shi)(shi)(shi)膏(gao)(gao)(gao)(gao)(gao)。用這兩種(zhong)石(shi)(shi)(shi)(shi)膏(gao)(gao)(gao)(gao)(gao)制得(de)的(de)(de)制品(pin),強(qiang)(qiang)(qiang)度高于建筑(zhu)石(shi)(shi)(shi)(shi)膏(gao)(gao)(gao)(gao)(gao)制品(pin),而(er)且硬(ying)石(shi)(shi)(shi)(shi)膏(gao)(gao)(gao)(gao)(gao)膠結(jie)(jie)(jie)(jie)料有(you)較好的(de)(de)隔熱性,高溫煅(duan)燒(shao)石(shi)(shi)(shi)(shi)膏(gao)(gao)(gao)(gao)(gao)有(you)較好的(de)(de)耐磨(mo)性和(he)抗水(shui)(shui)性。
目(mu)前(qian),我們(men)公司可(ke)設計生產(chan)(chan)數十種規(gui)格的(de)生產(chan)(chan)線(xian),并能根據用戶(hu)的(de)不同(tong)需求量身定做(zuo)不同(tong)生產(chan)(chan)工藝的(de)生產(chan)(chan)線(xian)。
階段
石膏粉生產線采用(yong)國內(nei)成熟先進(jin)的工藝(yi)設備,如(ru)立(li)式磨粉機、沸(fei)騰(teng)爐(lu)等。 |
階(jie)段
破碎機將大尺寸的(de)石(shi)膏礦石(shi)破碎成小于30mm的(de)小塊顆粒,輸送磨(mo)機進行粉磨(mo); |
第三階段
選粉(fen)機(ji)將粉(fen)磨(mo)后達到產品(pin)所需細度的(de)石膏生(sheng)粉(fen)送(song)入沸騰爐進(jin)行煅(duan)燒(shao),其余部分返回磨(mo)機(ji)進(jin)行再次粉(fen)磨(mo)直合格。沸騰爐是建筑石膏煅(duan)燒(shao)設備中(zhong)在(zai)我國應用廣的(de)設備,該設備結構簡單(dan),操作方便。 |
第四階段
煅燒(shao)后的合格石膏(gao)粉送入熟料倉儲存或送入制品車間使用(yong)。 |
我(wo)公司設計的(de)石(shi)(shi)膏粉生(sheng)產線(xian)采(cai)用國內(nei)成(cheng)熟先(xian)進(jin)的(de)工藝設備(bei),如歐版(ban)T形磨(mo)等。歐版(ban)T形磨(mo)是建(jian)筑石(shi)(shi)膏煅燒設備(bei)中在我(wo)國應用廣的(de)設備(bei)。結(jie)構簡單、小巧、生(sheng)產能力(li)大 設備(bei)結(jie)構緊湊(cou)、不易損壞、占地面積小、耗損低操作方便。
新(xin)型(xing)(xing)建(jian)(jian)(jian)材(cai)(cai)具有輕(qing)質、高強度(du)、保(bao)溫、節(jie)能(neng)(neng)、節(jie)土、裝(zhuang)飾(shi)等優良特性。采用新(xin)型(xing)(xing)建(jian)(jian)(jian)材(cai)(cai)不但使(shi)(shi)房屋(wu)功能(neng)(neng)大(da)大(da)改善,還可以使(shi)(shi)建(jian)(jian)(jian)筑物內外更具現代氣息,滿足(zu)人們的(de)審美要求(qiu)。新(xin)型(xing)(xing)建(jian)(jian)(jian)材(cai)(cai)的(de)性能(neng)(neng)和(he)功用各(ge)不相同(tong)(tong),生(sheng)(sheng)產(chan)新(xin)型(xing)(xing)建(jian)(jian)(jian)材(cai)(cai)產(chan)品的(de)原(yuan)材(cai)(cai)料(liao)及工藝方(fang)法也(ye)各(ge)不相同(tong)(tong)。有的(de)新(xin)型(xing)(xing)建(jian)(jian)(jian)材(cai)(cai)可以顯著減(jian)輕(qing)建(jian)(jian)(jian)筑物自(zi)重(zhong),為推廣輕(qing)型(xing)(xing)建(jian)(jian)(jian)筑結構創(chuang)造(zao)了(le)條件,大(da)大(da)加(jia)快了(le)建(jian)(jian)(jian)房速度(du)。有的(de)品種(zhong)重(zhong)在花色,如裝(zhuang)飾(shi)裝(zhuang)修材(cai)(cai)料(liao);有的(de)品種(zhong)重(zhong)在功能(neng)(neng),如保(bao)溫材(cai)(cai)料(liao);有的(de)則通過深加(jia)工衍(yan)生(sheng)(sheng)出多個品種(zhong),如新(xin)型(xing)(xing)建(jian)(jian)(jian)筑板(ban)(ban)(ban)材(cai)(cai)等。以新(xin)型(xing)(xing)建(jian)(jian)(jian)筑板(ban)(ban)(ban)材(cai)(cai)為例。目前新(xin)型(xing)(xing)建(jian)(jian)(jian)筑板(ban)(ban)(ban)材(cai)(cai)有幾十個品種(zhong),其中紙(zhi)面石(shi)膏板(ban)(ban)(ban)、玻璃纖維增強水(shui)泥(GRC)板(ban)(ban)(ban)、無石(shi)棉硅鈣板(ban)(ban)(ban)是(shi)目前中國生(sheng)(sheng)產(chan)量、應(ying)用普遍的(de)三(san)種(zhong)新(xin)型(xing)(xing)建(jian)(jian)(jian)筑板(ban)(ban)(ban)材(cai)(cai)。這三(san)種(zhong)板(ban)(ban)(ban)材(cai)(cai)不但所采用的(de)原(yuan)料(liao)不同(tong)(tong),生(sheng)(sheng)產(chan)工藝不同(tong)(tong),其性能(neng)(neng)和(he)功用也(ye)不同(tong)(tong)。它(ta)們所用的(de)原(yuan)材(cai)(cai)料(liao)均為非金屬材(cai)(cai)料(liao)而且很容易得(de)到,采用它(ta)們作(zuo)為原(yuan)始板(ban)(ban)(ban)材(cai)(cai),再分別配上防滲、保(bao)溫、防火等功能(neng)(neng)材(cai)(cai)料(liao),采用復合(he)技術(shu),可生(sheng)(sheng)產(chan)出各(ge)種(zhong)輕(qing)質和(he)性能(neng)(neng)優越的(de)新(xin)型(xing)(xing)墻體材(cai)(cai)料(liao)。